Description
Perform precision rework, repair, and modification of electronic and electromechanical hardware to meet specifications using IPC-compliant methods. Diagnose failures, replace components, implement engineering changes, and verify performance with test equipment. Support prototypes and production by documenting work, maintaining ESD controls, and ensuring quality and compliance.
- • Test reworked electronic and electromechanical assemblies using oscilloscopes, DMMs, power supplies, and functional testers.
- • Read schematics, PCB layouts, ECNs, and work instructions to define rework methods and sequence.
- • Remove and replace SMD and through-hole components using soldering irons, hot air, and reflow or BGA rework stations.
- • Align and secure connectors, shields, heatsinks, and mechanical hardware using hand or power tools and microscopes.
- • Inspect solder joints, pads, and components under magnification to IPC-A-610 acceptance criteria.
- • Verify clearances, standoff heights, and mechanical fit using calipers and gauges.
- • Operate X-ray, preheaters, and thermal profiling tools to validate hidden joints and manage heat.
- • Repair lifted pads, traces, and vias using micro-jumpers, epoxy, and pad repair kits.
- • Rework and terminate cables and wire harnesses to IPC/WHMA-A-620 standards.
- • Diagnose faults using circuit probing, continuity checks, boundary scan, and JTAG tools.
- • Program or update firmware after rework using JTAG, SWD, or in-system programmers.
- • Perform conformal coat masking, removal, and reapplication per specification.
- • Clean flux residues using approved solvents and document cleanliness verification.
- • Calibrate or adjust actuators, sensors, and motors within electromechanical subassemblies.
- • Apply ECOs and deviations, and record serial and lot traceability for each unit.
- • Prepare rework travelers, NCRs, and detailed rework and repair reports.
- • Collaborate with design, test, and manufacturing engineers on failure analysis and corrective actions.
- • Recommend approved component alternates and substitutions against BOM and specifications.
- • Establish and maintain ESD controls, tool calibration, and consumables inventory.
- • Create or update rework instructions, redlines, and visual aids.
- • Set up and maintain fixtures or jigs needed to safely hold assemblies during rework.
- • Perform ICT, AOI review, or functional tests to verify rework success and system performance.
- • Conduct first-article and final QA inspections and sign off to release criteria.
- • Ensure materials and processes comply with RoHS/REACH, safety, and customer standards.
- • Track and analyze rework yields, cycle times, and defect Pareto to drive improvements.
- • Identify process changes that reduce scrap, touch time, or energy use.
- • Support prototype builds and late-stage design changes with rapid, high-quality rework.
- • Train technicians and operators in rework techniques, ESD, and workmanship standards.
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Advanced Manufacturing
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O*NET occupational data (work activities, skills, knowledge).
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This site includes information from O*NET by the U.S. Department of Labor, Employment and Training Administration (USDOL/ETA), used under the CC BY 4.0 license. Career Clutch has modified some of this information for student readability. USDOL/ETA has not approved, endorsed, or tested these modifications. O*NET® is a trademark of USDOL/ETA.
Last reviewed: Jan 2026
