Automation Technician (Automation Tech)
Electro-Mechanical and Mechatronics Technologists and TechniciansDescription
Install, operate, troubleshoot, and maintain automated and electromechanical production equipment and robotic systems. Configure and test PLCs/HMIs, sensors, actuators, drives, and safety devices; perform calibrations, adjustments, and repairs to maximize uptime and quality. Assist engineers with commissioning, modifications, and continuous improvement of automation and control systems.
- • Test performance of automated machines, robots, and control panels using meters, oscilloscopes, and diagnostic software.
- • Read and interpret electrical schematics, P&IDs, wiring diagrams, and mechanical drawings to plan work sequences.
- • Install PLCs, HMIs, sensors, actuators, VFDs, and related hardware in control cabinets and machines.
- • Align, mount, and assemble automation components using hand and power tools, fixtures, and precision jigs.
- • Inspect mechanical and electrical parts for wear, damage, or surface defects.
- • Verify tolerances, clearances, and alignment using calipers, micrometers, and other precision tools.
- • Fabricate brackets, panels, and fixtures using basic metalworking equipment as needed.
- • Repair, rework, or calibrate pneumatic and hydraulic circuits, valves, and cylinders.
- • Train operators and maintenance staff to run, change over, and care for automated equipment and robots.
- • Program, test, troubleshoot, and optimize PLC, HMI, motion control, and robotic routines.
- • Operate, test, and maintain automation used for sustainable operations, such as energy monitoring and waste reduction systems.
- • Document test results, changes, and repairs in CMMS and technical reports.
- • Assist in designing and integrating motor controls, instrumentation, I/O, and data acquisition into automation systems.
- • Analyze downtime and production data to compare costs and support continuous improvement.
- • Collaborate with machinists and fabricators to ensure parts meet automation design requirements.
- • Verify components and materials meet electrical and environmental codes and standards.
- • Support programs that reduce environmental impact of automated processes.
- • Maintain inventory of spare parts, tools, and firmware; update drawings and records.
- • Build or assemble wiring harnesses, control panels, and subassemblies.
- • Identify and implement energy-saving control strategies and efficient fabrication methods.
- • Install or configure industrial networks, PLC firmware, machine software, and instrumentation in microcontroller-based systems.
- • Troubleshoot and repair electrical, electronic, mechanical, motion, and control system faults.
- • Create or update electrical schematics and panel layouts using CAD.
- • Select and use diagnostic tools to test I/O, field devices, networks, and control circuits.
- • Specify or select sensors, actuators, drives, and controllers to meet functional specifications.
- • Perform and support quality control checks, safety verifications, and FAT/SAT procedures.
- • Translate control drawings and functional requirements into tested machine settings and logic changes.
- • Assist engineers with equipment commissioning, upgrades, and factory acceptance testing.
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Advanced Manufacturing
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O*NET occupational data (work activities, skills, knowledge).
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Last reviewed: Jan 2026