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Automatic Pilot Mechanic

Avionics Technicians
Description
Install, inspect, test, calibrate, adjust, and repair automatic flight control systems—such as autopilot, flight director, yaw damper, and autothrottle—and related sensors, servos, and control computers in aircraft.
  • • Set up and operate ground support and test equipment to perform functional tests of autopilot and automatic flight control systems.
  • • Test and troubleshoot autopilot sensors, servos, clutches, trim motors, and control units using circuit testers, oscilloscopes, signal generators, or specialized test sets.
  • • Keep records of maintenance, calibration, and repair work in accordance with regulatory and manufacturer requirements.
  • • Coordinate work with avionics engineers, pilots, and maintenance crews to resolve automatic flight control issues.
  • • Interpret flight and maintenance test data to diagnose autopilot malfunctions, coupling issues, and performance problems.
  • • Install autopilot components, wiring harnesses, sensors, and control panels using hand tools, power tools, and soldering equipment.
  • • Adjust, repair, or replace malfunctioning servos, sensors, or control computers and perform required calibrations.
  • • Connect and integrate autopilot systems with navigation, air data, and flight control assemblies, including radios, AHRS/IRS, pitot-static, and trim systems.
  • • Assemble or refurbish control switches, junctions, and mounting hardware for autopilot installations.
  • • Fabricate brackets, wiring, and test harnesses as required for troubleshooting or modifications.
  • • Lay out and route autopilot wiring and components following blueprints, STCs, maintenance manuals, and wiring diagrams.
  • • Assemble prototypes or test rigs for control circuits and systems to validate repairs or upgrades.
  • • Load, configure, and update automatic flight control system software and parameters using approved tools.
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Tasks & skills: O*NET occupational data (work activities, skills, knowledge). Learn more
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Last reviewed: Jan 2026
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