Description
Design, develop, scale up, and validate pharmaceutical manufacturing processes and equipment for drug substances and drug products, applying chemical/biochemical engineering under cGMP to ensure quality, safety, and regulatory compliance.
- • Develop cGMP safety, containment, and aseptic procedures for handling APIs, solvents, and high-potency compounds.
- • Determine optimal sequence and conditions for unit operations such as synthesis/fermentation, crystallization, filtration, drying, granulation, blending, compression, coating, and sterilization.
- • Prepare cost, yield, and capacity estimates and production progress reports for management.
- • Direct and support commissioning, qualification (IQ/OQ/PQ), cleaning validation, and operation of equipment such as bioreactors, centrifuges, chromatography skids, granulators, tablet presses, and lyophilizers.
- • Perform laboratory and pilot-scale studies; use DoE/QbD to develop and scale processes.
- • Develop purification and formulation processes, including crystallization, membrane filtration, and chromatography.
- • Conduct research to improve drug substance and drug product manufacturing, develop continuous manufacturing, and support process validation.
- • Design and implement control strategies and PAT for monitoring CPPs and CQAs.
- • Plan cGMP facility and equipment layouts, cleanroom classifications, and material/personnel flows.
- • Troubleshoot process deviations; lead root cause analysis and implement CAPA.
- • Evaluate equipment and processes to optimize yield, robustness, and reliability while ensuring compliance with FDA/EMA and EHS regulations.
- • Perform in-process testing and monitor critical variables such as temperature, pH, dissolved oxygen, particle size, moisture, and pressure across production stages.
- • Monitor, analyze, and report process and experimental data using statistical tools to support tech transfer and validation.
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Advanced Manufacturing
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Tasks & skills:
O*NET occupational data (work activities, skills, knowledge).
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This site includes information from O*NET by the U.S. Department of Labor, Employment and Training Administration (USDOL/ETA), used under the CC BY 4.0 license. Career Clutch has modified some of this information for student readability. USDOL/ETA has not approved, endorsed, or tested these modifications. O*NET® is a trademark of USDOL/ETA.
Last reviewed: Jan 2026