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Description
Operate batch freezers to freeze and aerate mixes into finished product, controlling temperatures, mix feed, overrun, and cycle times; monitor instruments, adjust controls, document batches, and perform sanitation and basic maintenance.
  • • Set batch freezer parameters such as cycle time, dasher speed, overrun, and discharge temperature to meet targets.
  • • Assemble and connect hoses, fittings, and sanitary clamps on mix and discharge lines using hand tools.
  • • Defrost, scrape, or chip frost and frozen product from barrels and hoppers to prevent accumulation.
  • • Weigh and fill containers to target weights; adjust filler heads or discharge valves for accurate fills.
  • • Pre-mix or temper ingredients; stir or agitate mixes to ensure even cooling and prevent coagulation.
  • • Start dasher, agitator, beater, and scraper blades to incorporate air and prevent sticking.
  • • Measure or weigh ingredients and load tanks, hoppers, or adders per formula.
  • • Place containers, lids, or liners for filling; remove and stage product after batch discharge and hardening.
  • • Clean and sanitize equipment; flush lines with cleaning solutions or steam and apply sanitizers per SOPs.
  • • Sample product for overrun, Brix, pH, and temperature using refractometers, hydrometers, and pH meters; adjust as needed.
  • • Monitor gauges, flowmeters, thermometers, and product appearance; adjust controls to maintain feed rate, viscosity, temperature, and pressure.
  • • Record batch data including temperatures, start/stop times, ingredient amounts, and test results.
  • • Read panel indicators for temperature and density; open or close valves to achieve specified mix and refrigerant flow.
  • • Clear jams or ice buildup; troubleshoot issues and notify supervisors as needed.
  • • Start pumps, mixers, and refrigeration circuits; open valves to charge refrigerant or admit product mix.
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Last reviewed: Jan 2026
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